FDG • June 7, 2023

Flood Defense Group Protects Oil & Gas Facilities in Louisiana from Mississippi River Flooding And Modifications to a HESCO Bastion Floodwall

HESCO provides flood protection for Oil and Gas facilities in Louisiana and this is a site that required a versatile flood barrier capable of allowing existing pipework to transition through it while also tying the barrier into and a sloped embankment.  Additionally, this project needed to be 8’ tall and capable of being left in place for a number of years without significant maintenance requirements.

HESCO Bastion was the clear flood protection system of choice in this project for a variety of reasons.

  • HESCO Bastion easily stacks to achieve 8’ in protective height
  • HESCO Bastion offers robust protection against flood waters and the power of the Mississippi River
  • HESCO Bastion is easily modified to conform around existing pipework
  • HESCO Bastion can be left in place for many years with minimal maintenance
  • HESCO Bastion is the most economical and effective option on the market in achieving greater heights of flood protection which can easily be built higher at a later date as required

Below are some of the features of this project

How to build a flood barrier around pipes using HESCO Bastion

We enjoy working with this product in difficult locations such as this because HESCO provides flood protection that is easy to modify during construction for a good fit when the situation requires. In this example, the barrier had to transition through the pipes pictured and into the berm on the left side of the photo.

Flood Barrier Around Pipe Step 1 - HESCO Bastion
Flood Barrier around Pipes step 1 - HESCO Bastion

Step 1 – We started by placing a unit of HESCO Bastion on either side of the pipes as seen in the photo to the left and the photo below.

Flood Barrier Around Pipe Step 1 - HESCO Bastion

Step 2 – Wire the two units together around the pipes to be sealed. This can be done in a variety of different ways but in this example, we did the following

A) We cut two strips of a single square strip of the welded wire mesh and attached it vertically to the HESCO Bastion units on either side of the pipes as shown
NOTE:  These strips allow you working space and an anchor point for step B

B) We then cut strips of welded wire mesh which were transitioned from side to side and between the pipes

C) Use a coil on either side of the pipes to screw the vertical and horizontal wire panel pieces together therefore connecting the HESCO Bastion on either side and between the pipes.

HESCO Flood Barrier Modification around pipes - Floodwall
Flood Barrier Around Pipe Geotextile Tightening - HESCO Bastion

Step 3 – Line your modified cell with geotextile fabric and carefully fill the dirt/sand up and around the pipes making sure the geotextile forms a complete seal around the pipe and that fill material cannot escape. Compact the fill material in 1’ lifts throughout the filling process.
NOTE: We normally do not use water to create compaction but in this case, we did use water to ensure the sand was consolidated and well compact around the pipes throughout this cell prior to stacking the 2 layer high HESCO Bastion.

Step 4 – Spray Foam Seal for Good Measure
In this case, because of the number of pipes, we felt a layer of spray foam around the point of entry of the pipes into the HESCO Bastion was a good idea as foam is a great tool in sealing up areas where seepage may occur during a flood event.
NOTE: Don’t forget, Spray Foam is a wonderful tool in sealing up gaps that may occur within your flood defense perimeter!

Flood Defense Group Protects Oil & Gas Facilities in Louisiana

How to tie a HESCO Bastion floodwall into an earthen embankment?

Normally, there are two common methods of doing this.

  • Dig a keyhole into your berm and backfill around your barrier upon completion
  • Modify the HESCO Bastion by cutting it down to size such that it appears to disappear into the berm without digging into the berm at all

In this case, we went with option 2 and modified the HESCO Bastion to conform it to the earthen berm. This is easily done by taking a new unit of HESCO Bastion and completely disassembling it. This will allow you to modify/cut the material and reconnect it one cell at a time while you conform it to the embankment you are tying into.

We did this because there was a lot of vegetation (root structures) within the berm as well as a layer of seashells on the surface of the berm which are all great additions to prevent erosion of the berm during a flood event. Digging into a berm creates a vulnerability for erosion and we were happy not to disturb the existing soil/berm

NOTE: Freshly disturbed dirt is prone to erosion from moving water during a flood event. This is also why we did not want to dig into the berm. If you ever do dig into a berm and have freshly disturbed soil, it may be wise to cover it with stone which is helpful in preventing erosion from floodwater during a flood event as water starts swirl around the area.

Flood Barrier tied into existing berm
Flood Defense Group Protects Oil & Gas

Create additional stability or support for your HESCO Bastion Floodwall

HESCO Bastion Buttress Cells Installed 1
HESCO Bastion Floodwall Buttress Cells Installed

It is simple and inexpensive to install ‘buttress walls’ or ‘buttress cells’ to a line of HESCO Bastion for added stability as desired. The photos above show how we were able to take a few cells and attach them to main line of HESCO Bastion close to where the floodwall ties into to an earthen berm on either side of the facility being protected for some easy reinforcement at this tie-in point.
Perhaps this could be considered ‘overkill’, but the speed and ease associated with simply adding some buttress cells along the way gives us added comfort when floodwaters arrive and are near the top of your barrier! This buttress cells can be added during construction or even years later as desired.

Conclusion: HESCO provides flood protection you can count on and this product was a great fit for this location.  The description of our modifications to the HESCO Bastion product during construction detailed above are designed to give possible end users an idea of product capability should you have a similar situation. We understand that modifications of HESCO Bastion (or any flood defense barrier) voids any manufacturers warrantee associated with the product and ‘done at your own risk’. We regularly modify the HESCO Bastion product if/when required to suit the location with great and continued success which is always up to the client or the end user to endorse as we do not assume liability for the final outcome of any project. This description of for general knowledge and understanding of our work with the HESCO Bastion product which may prove helpful during the evaluation of this product for potential end users. It’s an amazing product which is extremely versatile!

HESCO flood barrier ties into a levee with modified buttress cell visible
Flood Defense Group Protects Oil & Gas Facilities
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From Washington to California, flood defense operations are currently in full swing as a series of powerful atmospheric rivers continue to impact the western United States. These weather systems are bringing prolonged, heavy rainfall that is leading to widespread flooding across coastal regions, river valleys, and mountain communities. While many flood defense efforts are led by state, county, and municipal agencies, homeowners can also take important steps to reduce the risk of floodwater entering their homes. Understanding how floodwater behaves—and which flood barriers perform well under extreme conditions—is critical. What Is a Flood Barrier? A flood barrier is a temporary or permanent structure designed to prevent floodwater from entering homes, buildings, or neighborhoods. Temporary flood barriers come in a variety of designs, including soil-filled containers, water-filled tubes, and metal or aluminum panels. Other flood barrier designs use air-filled tubes or water-activated flotation devices. Homeowners may also use DIY flood protection methods such as raised planter boxes, earthen berms, or sandbags to help prevent water from reaching their homes. Not all flood barriers perform the same, especially during severe flooding involving fast-moving water, debris, and erosion. What’s Driving the Current Flooding in Washington and California? Atmospheric Rivers and Saturated Ground Atmospheric rivers carry massive amounts of moisture from the Pacific Ocean. In recent storms, much of this precipitation has fallen as rain rather than snow, quickly saturating the ground from coastal areas through the Sierra Nevada and Cascade mountain ranges. Once the ground becomes saturated, additional rainfall rapidly runs downhill, overwhelming rivers, streams, and drainage systems. Flooding develops quickly. In some areas, levees have failed, while in others, tributaries have filled with debris. These conditions leave very little time for homeowners to respond. Why This Flooding Is Especially Dangerous? Limited Time to Respond Many homeowners do not realize the scale of flooding until water levels are already rising. By the time flooding becomes apparent, it is often too late to develop an effective plan to defend their property. Floodwaters Exceed Standard Barrier Heights Most common residential flood barriers are designed to protect against 3 to 4 feet of water or less. Current flooding in parts of Washington, California, and Oregon has exceeded these levels, rendering many barriers ineffective due to overtopping. While taller flood barrier options exist, increased height requires greater cost, planning, and deployment time. Many homeowners who flooded did not anticipate five feet of water inside their homes and were therefore unprepared to defend against it. Fast-Moving Water With Heavy Debris Floodwater filled with trees, rocks, soil, and debris is significantly more destructive than slow-moving water. This debris-laden water behaves more like wet concrete, exerting tremendous force that is difficult to resist. When debris strikes flood barriers head-on, floating objects can act like battering rams, quickly overwhelming systems not designed for impact resistance. Erosion Undermining Flood Defenses Fast-moving water erodes soil beneath and around flood barriers. This erosion can cause levees and barriers to fail even if water levels do not overtop them. Homes built on erosive soils are particularly vulnerable when flood barriers lose their ground support. Always anticipate potential for erosion during a flood event. Burn Scar Flooding Wildfires in Washington, Oregon, and California have left large burn scar areas where vegetation no longer stabilizes soil. During heavy rain, these areas experience extreme runoff, sending debris, mud, and rocks into waterways—dramatically increasing flood damage potential downstream. Flood Barriers That Can Be Ineffective in This Flood Environment
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Flood Defense for Oil & Gas Facilities Flooding near the Mississippi River is a growing concern for many industries, especially oil and gas facilities in Louisiana. These critical operations require long-term protection and a reliable structure that can hold back the force of river water. This is where our team stepped in. We chose HESCO Bastion as the best option for this project. It delivers strong and lasting protection while also adapting to the complex layout of the site. The goal was to build an 8-foot-high floodwall that could remain in place for years with little upkeep. It also had to surround active pipework and tie securely into a sloped earthen berm. Our experience with HESCO made this possible. This product stacks easily, resists erosion, and stands up to the pressure of high river levels. It’s one of the most cost-effective flood protection systems available today for both industrial and residential areas. Custom Solutions with HESCO Bastion We enjoy working with HESCO Bastion because it allows for creative builds. For this site, we needed to wrap the barrier around several exposed pipes and make it flow seamlessly into a grassy berm. Traditional floodwalls can’t always handle this level of detail. The key was in modifying the units during construction. HESCO Bastion's wire mesh design made it easy to adjust each section. We started by placing the units on each side of the pipe network. Then, we built a frame using mesh strips to form a strong seal around the pipes. After sealing the gaps with coil wires, we lined the section with geotextile and filled it with compacted sand. In this case, water was used to help pack the sand tight. Finally, we added spray foam around the pipe entry points to prevent seepage. These steps created a clean and secure connection, even with multiple pipes in place. Building Barriers Around Pipes Most barriers aren’t designed to go around fixed objects like piping. But in real-world settings, that’s often the challenge. That’s why we rely on HESCO Bastion. It offers a rare balance of strength and flexibility. To secure the pipes, we connected the modified wire mesh across the front and back of the barrier. Vertical mesh gave us structure, while horizontal pieces held the form tight. Once filled, the unit created a reliable seal that locked into place. We also included a spray foam layer around the piping. While not always required, spray foam is a smart way to reduce risk in high-pressure zones. It helps block small openings that might otherwise go unnoticed and helps build redundancy into the design. Tying Floodwalls to Natural Embankments One of the final challenges was tying the flood barrier into the existing berm. The embankment was covered in grass and even had layers of seashells, making it naturally resistant to erosion. We wanted to preserve this, so we avoided digging into it. Instead, we chose to modify the HESCO Bastion unit. We disassembled it and rebuilt it in place to match the slope. This allowed the barrier to visually and physically blend into the berm. By working with the natural shape rather than cutting into it, we maintained the berm’s stability and protected against long-term erosion. We added buttress cells for support where the floodwall met the embankment. These small attachments give the wall added strength without changing the core structure. They’re quick to install and make the system more secure during major flood events. The Bottom Line This project is a clear example of how adaptable flood protection systems can be when handled correctly. At Flood Defense Group, we tailor each solution to the site’s needs. We work with proven products like HESCO Bastion that are flexible, strong, and ideal for long-term flood control. Whether the job requires protecting oil and gas plants or flood barriers for residential areas , we bring the same level of care to every installation. Our team understands how to design barriers around complex infrastructure, tie into natural features, and reinforce systems for lasting strength.  We believe in flood defense that’s practical, proven, and built to last. Our success in Louisiana is just one example of how the right product combined with the right technique makes all the difference. FAQs
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